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Plastic Deformation

· Assume the reaction on the rolls occurs at l/2 (as shown on the lower roll) then the roll torque T = (Fl)/2 = (σy w l2)/2 = σy w r(t1 - t2)/2.
· The torque required to drive the rolls increases as the yield stress of the material.
· The torque, and hence the rolling work, increases with roll diameter. Small diameter rolls should, therefore, be used.
· In general, the yield stress decreases with temperature and hot rolling may be favored over cold rolling from the point of view of energy requirements.
· Hot rolling also reduces the work hardening during the forming of non-ideal plastic materials.